Continuous production line of rigid polyfoam sandwich panel with embossed aluminum foil
Continuous Production Line of Rigid Polyfoam Sandwich panel with Aluminum Foil Facings
This production line is a kind of specialized equipment for producing laminated panels with the middle layer of anti-combustion polyurethane or polyisocyanurate or phenolic polyfoam and with embossed aluminum foil as the top and bottom face layers. The laminated panel is between 20 and 30 mm in thickness, 1200mm in width, length determined by the customer. The panel is mainly used for making the ventilation duct for central air-conditioners. Different insulating panels with other soft facing layers could also be produced on the line. The operation principle of this line is as follows: Raw materials of rigid-foam liquids are delivered into the mixing head through the metering pump on the injection machine and then injected onto the bottom facing sheet going to conveyors along with the top superficial sheet. Between the upper and lower conveyors, the liquid materials are hardened into shape, after which the laminated panel is edge-trimmed and, by an automatic tracking cutter, cut into segments according to the preset length.
Main technical parameters |
Specification of produced panel 1200 mm×20~30 mm (Width×Thickness), Length on requestLinear speed of production 2~5 m/minMaximum embossing speed 15 m/min max. Agitating speed 4500 r/minReciprocating times of injection head per minute more than 60Maximum temperature of hot-air circulating 70°CLaminating length of laminator 18 mMaximum clearance between conveyors 250 mmTotal power (KVA) 85~125Overall external dimensions 40340×5365×3636 mm (Length×Width×Height)External dimensions of embossing machine unit 7050×3200×1600 mm (Length×Width×Height)Weight ≈33 tons |
Polyurethane Equipment
Verified Information
This information is Verified by Bureau Veritas and validity period is
2012/07/30 --- 2013/07/30
All the information below may covers both Gold Supplier and its related companies , Their Relationship will be affirmed according to china laws and regulations , also it will be clearly display in the full report >>
Production Capacity:
Product line name
Production Line Capacity
Actual Units Produced(Previous Year)
| Polyurethane Sandwich Panel Equipment |
100 Pcs |
51 Pcs |
Export Market Distribution:
Market
Revenue(Previous Year)
Total Revenue (%)
| South America |
USD 320,000 |
2.4 |
| Domestic Market |
USD 13,000,000 |
97.6 |
Production Machinery:
Machine Name
Brand & Model No.
Quantity
Number of Year(s) Used
Condition
| Grinding machine |
M131WB, M7130A, M7140A, M7132 |
4 |
5.0 |
Acceptable |
| Milling machine |
B1-400K, X6132B, XF632T |
4 |
5.0 |
Acceptable |
| Milling machine |
XG2080 |
2 |
4.0 |
Acceptable |
| Lathe |
C6136E, C6236D, CD6140A |
7 |
4.0 |
Acceptable |
| Slotting machine |
B4020D |
1 |
20.0 |
Acceptable |
| Planer |
BC6063, B690-1 |
3 |
4.0 |
Acceptable |
| Sawing machine |
GB4028 |
2 |
8.0 |
Acceptable |
| Welding machine |
BXI-300 |
30 |
4.0 |
Acceptable |
| Bending machine |
WC67Y, WY6780 |
2 |
5.0 |
Acceptable |
| Plate shearing machine |
Q11-13x2500, Q11-16X2500 |
2 |
5.0 |
Acceptable |
| Fire cutting machine |
No information |
2 |
2.0 |
Acceptable |
| Drilling machine |
Z2350, Z4023, JZB-25B |
7 |
4.0 |
Acceptable |
| Linear cutting machine |
DK7745, DK7750 |
2 |
7.0 |
Acceptable |
Testing Machinery:
Machine Name
Brand & Model No.
Quantity
Number of Year(s) Used
Condition
| Temperature tester |
Raytek |
1 |
5.0 |
Acceptable |
| Vernier caliper |
No information |
50 |
4.0 |
Acceptable |
| Outside micrometer |
No information |
40 |
3.0 |
Acceptable |
| Depth tester |
No information |
15 |
2.0 |
Acceptable |
| Vibration testing machine |
5025 |
1 |
1.0 |
Acceptable |
| Roughness sample |
No information |
1 |
5.0 |
Acceptable |
| Hand-held hardness tester |
HT-2000A |
1 |
3.0 |
Acceptable |
| Rockwell hardness tester |
HK150A |
1 |
1.0 |
Acceptable |
| Thickness gauge |
HC-2000 |
1 |
2.0 |
Acceptable |
| Screw gauge |
Chengliang |
18 |
2.0 |
Acceptable |
Production Flow:
1.Fire cutting
2.Plate shearing
3.Bending
4.Drilling
5.Linear cutting
6.Grinding
7.Milling
8.Lathing
9.Slotting
10.Planing
11.Sawing
12.Assembling
13.Painting
Certification:
Certified Picture
Certification Name
Certified By
Certificate No.
Product Name & Model No.
Available Date-Expired Date
|
ISO9001:2008 |
CQC, CNAS |
00112Q24418R0M/3200 |
Design and production of PU machinery |
2012/05/17 --- 2015/05/16 |
