This production line is a kind of specialized equipment for producing laminated panels with the middle layer of anti-combustion
Continuous Production Line of Rigid Polyfoam Sandwich Panel with Color-Steel Facings
The line is a kind of specialized equipment used for producing color-steel-sided sandwich panels with the middle layer of anti-combustion polyurethane, polyisocyanurate or phenolic foam. The thickness of the produced sandwich panel ranges from 30 to 150 mm, the width between 700 and 1000 mm and the length on request. The production line is mainly applied to make wall and roof panels of steel structure buildings, which can also make various other insulation panels if replacing facing sheet. Its operation principle is as follows: Rigid polyfoam raw materials, according to a certain blending ratio, are delivered into mixing head to agitate through metering pump unit on the injection machine and then uniformly injected onto the bottom facing sheet of sandwich panel. After the injection, the bottom facing sheet shall move toward the double-belt conveyors together with panel’s top facing sheet. Between the two conveyors, injected raw material is foamed and hardened into shape. At the end of the line, the formed sandwich panel is cut into preset length by an automatic tracking cutter.
Main technical parameters |
Specification of the panel 700~1000mm (width) 30~150mm (thickness) Length to be custom-madeProduction speed 3~8m/minLength of belt laminator 24mMax temperature of hot-air circulation 70°CDimensions of the line about 97000×7,000×3,800mm(L×W×H)Total power about 213kwPower of hot-air furnace 200000 kcal |
Sandwich Panel Production Line
Verified Information
This information is Verified by Bureau Veritas and validity period is
2012/07/30 --- 2013/07/30
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Production Capacity:
Product line name
Production Line Capacity
Actual Units Produced(Previous Year)
Polyurethane Sandwich Panel Equipment |
100 Pcs |
51 Pcs |
Export Market Distribution:
Market
Revenue(Previous Year)
Total Revenue (%)
South America |
USD 320,000 |
2.4 |
Domestic Market |
USD 13,000,000 |
97.6 |
Production Machinery:
Machine Name
Brand & Model No.
Quantity
Number of Year(s) Used
Condition
Grinding machine |
M131WB, M7130A, M7140A, M7132 |
4 |
5.0 |
Acceptable |
Milling machine |
B1-400K, X6132B, XF632T |
4 |
5.0 |
Acceptable |
Milling machine |
XG2080 |
2 |
4.0 |
Acceptable |
Lathe |
C6136E, C6236D, CD6140A |
7 |
4.0 |
Acceptable |
Slotting machine |
B4020D |
1 |
20.0 |
Acceptable |
Planer |
BC6063, B690-1 |
3 |
4.0 |
Acceptable |
Sawing machine |
GB4028 |
2 |
8.0 |
Acceptable |
Welding machine |
BXI-300 |
30 |
4.0 |
Acceptable |
Bending machine |
WC67Y, WY6780 |
2 |
5.0 |
Acceptable |
Plate shearing machine |
Q11-13x2500, Q11-16X2500 |
2 |
5.0 |
Acceptable |
Fire cutting machine |
No information |
2 |
2.0 |
Acceptable |
Drilling machine |
Z2350, Z4023, JZB-25B |
7 |
4.0 |
Acceptable |
Linear cutting machine |
DK7745, DK7750 |
2 |
7.0 |
Acceptable |
Testing Machinery:
Machine Name
Brand & Model No.
Quantity
Number of Year(s) Used
Condition
Temperature tester |
Raytek |
1 |
5.0 |
Acceptable |
Vernier caliper |
No information |
50 |
4.0 |
Acceptable |
Outside micrometer |
No information |
40 |
3.0 |
Acceptable |
Depth tester |
No information |
15 |
2.0 |
Acceptable |
Vibration testing machine |
5025 |
1 |
1.0 |
Acceptable |
Roughness sample |
No information |
1 |
5.0 |
Acceptable |
Hand-held hardness tester |
HT-2000A |
1 |
3.0 |
Acceptable |
Rockwell hardness tester |
HK150A |
1 |
1.0 |
Acceptable |
Thickness gauge |
HC-2000 |
1 |
2.0 |
Acceptable |
Screw gauge |
Chengliang |
18 |
2.0 |
Acceptable |
Production Flow:
1.Fire cutting
2.Plate shearing
3.Bending
4.Drilling
5.Linear cutting
6.Grinding
7.Milling
8.Lathing
9.Slotting
10.Planing
11.Sawing
12.Assembling
13.Painting
Certification:
Certified Picture
Certification Name
Certified By
Certificate No.
Product Name & Model No.
Available Date-Expired Date
|
ISO9001:2008 |
CQC, CNAS |
00112Q24418R0M/3200 |
Design and production of PU machinery |
2012/05/17 --- 2015/05/16 |